Choosing the perfect Dexion racking system can feel a bit overwhelming, especially with so many options available. But when you get it right, it’s a game-changer for your warehouse operations. Whether you’re storing small parts, bulk items, or heavy-duty equipment, picking the right racking system makes a massive difference in efficiency, safety, and ultimately, your bottom line.

In this guide, we’ll break down the key factors you need to consider when choosing the right Dexion racking system for your warehouse. From the type of inventory you store to the layout of your warehouse, we’ll help you make an informed decision that’ll set your operations up for success.

Different Types of Dexion Racking: Find What Works for You

Not all racking systems are created equal, and that’s why Dexion racking offers several options designed to suit different storage needs. Here’s a quick rundown of the main types, so you can figure out what works best for your business:

Selective Racking

This is the most common and flexible system. It’s perfect for businesses that need quick access to a variety of products. Each pallet can be easily accessed, making it ideal for warehouses with a high turnover of different items. It’s simple, reliable, and provides great flexibility when organising stock.

Drive-In Racking

If you’re storing a lot of the same product or don’t need frequent access to every pallet, drive-in racking could be your best bet. Forklifts drive directly into the racking system, storing products in a dense and highly efficient way. It’s great for maximising storage space in situations where you don’t need to access every item regularly.

Push-Back Racking

An ideal choice for bulk storage, push-back racking allows pallets to be loaded at the front and pushed backward as more items are added. This means you can get high-density storage without sacrificing accessibility. This is a great solution for managing high volumes with moderate access needs.

Pallet Flow Racking

If your stock moves fast, pallet flow racking should be on your radar. It uses gravity-fed rollers to keep pallets in constant motion, making it ideal for businesses that need to maintain stock rotation (food, beverages, or products with an expiry date).

What Are You Storing? Understanding Your Inventory

Before you get too excited about Dexion racking, take a moment to assess the type of inventory you store. Different products require different storage solutions. Here’s what you need to ask yourself:

What’s the size and shape of your goods?

Small parts? Bulky materials? Fragile goods? The size and shape of your inventory dictate the type of racking you’ll need. Dexion racking is super versatile, but understanding your products will help you figure out the right configuration.

How often do you need to access the stock?

If you need fast access to a wide variety of products, selective racking might be your best option. If you’re storing things that don’t need frequent access, consider drive-in racking for a more dense, long-term solution.

Do your items need special handling?

For fragile products or specific storage conditions (temperature-sensitive items), make sure your racking system offers the support and stability your goods need.

Space, Layout, and Workflow: How to Make the Most of What You’ve Got

Now that you’ve considered your inventory, let’s talk about your warehouse layout. The space you’re working with is a huge factor in choosing the right Dexion racking system. Here’s how to think about it:

• Aisle Width: Narrow aisles maximise storage but may require specific equipment. If you’re tight on space, narrow aisle racking like drive-in might make sense. However, wider aisles will give you more flexibility for things like forklift access.
• Height Considerations: If you’ve got high ceilings, you might want to go tall with your racking, increasing your vertical storage capacity. But before you go all the way up, make sure your chosen racking system and equipment are capable of handling those heights safely.
• Optimising Your Workflow: Think about how goods flow through your warehouse. Does your stock move quickly or slowly? Are you storing fast-moving items that need to be picked first? Choosing a racking system that fits your workflow will save time and increase productivity.

Weight Capacity and Load Requirements: Don’t Overload Your Racks

All Dexion racking systems come with specific weight capacities, and matching your racking to the right weight class is essential for keeping everything safe. Here’s what you need to know:

• Understand Load Ratings: Every racking system has a maximum load rating, so make sure the system you choose can handle the weight of your products. You don’t want to overestimate the capacity and risk damaging your stock or compromising safety.
• Consider Different Loads: If you’re storing different types of products with varying weights, make sure your racking can accommodate both light and heavy loads. Some systems are better for uniform loads, while others can handle the challenges of unevenly distributed weight.
• Forklift Compatibility: If you’re using forklifts to move your stock, ensure your racking system allows for easy forklift access without risking damage to your equipment or inventory.

Safety First: Installation and Standards Matter

When it comes to racking, safety is paramount. Make sure the Dexion racking system you choose complies with safety regulations and is installed properly. Here’s what to keep in mind:

• Proper Installation: Installation is crucial for safety. A racking system can only perform at its best when it’s installed correctly. Always hire professionals who are trained to install Dexion racking and ensure it is level, anchored securely, and in compliance with safety standards.
• Ongoing Maintenance and Inspections: Regular checks on the system’s condition are a must. Make sure the racking is still in good condition, and don’t ignore signs of wear and tear. This helps keep your warehouse operating safely and efficiently.

Getting Your Dexion Racking Right

Choosing the right Dexion racking system doesn’t have to be complicated. By considering your inventory, available space, weight requirements, and workflow, you’ll be able to make an informed decision that suits your business needs. 

Ready to take your warehouse to the next level? Get in touch with us today and let’s talk about which Dexion racking system is right for you!