Warehouse managers operating in sub-zero conditions require racking systems built to endure extreme cold without compromising strength or safety. HiLo cold-store pallet racking from Advanced Handling & Storage Ltd is engineered with low-temperature steel, advanced corrosion protection and ergonomic features to ensure reliable performance and minimise downtime in freezer environments.
Cold environments pose unique challenges: steel can become brittle, condensation accelerates corrosion and bulky gloves slow operations. Standard racking often suffers from cracked welds, reduced load capacity and frequent maintenance under these conditions. HiLo cold-store variants address these issues to deliver long-term resilience and uninterrupted workflow.
HiLo cold-store sections use a T-steel grade that retains ductility down to -40°C. This prevents cracking and maintains load-bearing capacity during rapid temperature swings in defrost cycles.
A zinc-rich primer combined with a polyurethane top coat creates a barrier against condensation and frost. This finish outperforms powder coats, reducing touch-up requirements by up to 60 percent.
HiLo’s snap-lock beam connectors are designed for gloved installation and removal. Operators can reconfigure rack levels quickly without risking finger entrapment or dropped components.
Optional drainage channels and integrated drip trays prevent ice buildup on decking panels and beams. This minimises slip hazards and avoids manual de-icing routines that interrupt workflow.
| Feature | Standard Cold-Store Racking | HiLo Cold-Store Racking | Benefit |
| Steel Ductility at -20°C | Moderate risk of fracture | Maintains full ductility | Enhanced safety and load integrity |
| Corrosion Resistance | Powder coat prone to chipping | Zinc primer and polyurethane | 60 percent fewer maintenance touch-ups |
| Beam Adjustment with Gloves | Difficult | Glove-friendly snap-lock | Faster reconfiguration without risk |
| Condensation Management | Manual de-icing required | Integrated drip trays/channels | Reduced downtime and slip hazards |
Can HiLo racking withstand -30°C environments?
Yes. The T-grade steel and specialised coatings used in HiLo cold-store racking are tested for continuous operation down to -40°C, ensuring both strength and durability.
How often does the cold-store finish need reapplication?
Maintenance cycles extend to every five years under normal cold-store conditions, compared to two-year cycles for standard powder-coated systems.
Will snap-lock connectors work with thick gloves?
Absolutely. The connectors feature enlarged grips and a tactile design so operators can adjust beam heights quickly and safely without removing gloves.
Are drip trays included or optional extras?
Drip trays and drainage channels are optional accessories. They are recommended for freezers and high-humidity areas to eliminate ice formation and maintain clear walkways.
How long does it take to install a HiLo cold-store bay?
A certified installation team can assemble a 10-bay configuration in one day, including optional accessories, with minimal impact on your cold-store environment.
Ensure your temperature-controlled warehouse remains efficient, safe and low-maintenance with HiLo cold-store pallet racking from Advanced Handling & Storage Ltd. Contact us now for a site survey and tailored quotation that keeps your products protected and your team productive.
