When it comes to used pallet racking, Dexion remains one of the most recognised and trusted brands in the industry. Known for its engineering quality, structural strength and long lifespan, Dexion systems are often reused or reconfigured to extend warehouse capacity cost-effectively. However, identifying genuine Dexion components and carrying out a thorough inspection before installation are essential to ensure safety and compliance.

This guide explains how to recognise second hand Dexion racking, what to look for during inspection, and why working with a professional supplier such as Advanced Handling & Storage Ltd ensures your system remains safe, certified and fully compliant.

How to Identify Genuine Dexion Racking Components

Before installing or reconfiguring any used system, it’s vital to confirm that it’s authentic Dexion racking. Different manufacturers use unique designs, hole patterns and connector types, meaning components are rarely interchangeable. Using mismatched parts can compromise structural integrity and void compliance.

1. Frame Design and Uprights

Dexion uprights are typically recognisable by their high-quality steel finish and distinctive slot pattern. The key characteristics include:

• Teardrop or keyhole-shaped slots evenly spaced along the upright.

• Embossed or stamped Dexion markings on beams or frames (in many models).

• Powder-coated or galvanised finish depending on the racking’s intended environment.

Dexion’s frames are engineered for precision and rigidity, designed to handle heavy-duty use across warehouse and industrial settings.

2. Beams and Connectors

Dexion beams generally feature:

• Box-section or open-section profiles, depending on the racking type.

• Clip-in beam connectors with locking pins for secure engagement.

• Colour-coded finishes to distinguish beam types and load capacities.

Always ensure the beam connectors align correctly with the upright slots and that locking pins are intact and functional.

3. Braces, Baseplates and Accessories

Check for Dexion’s signature cross-bracing and high-quality welds on frame sections. Baseplates should be firmly attached, undamaged, and compatible with the specific upright profile. Other accessories, such as load notices, end guards and wire mesh decks, should match Dexion’s design specifications.

Inspection Checklist for Second Hand Dexion Racking

Even genuine Dexion racking must be inspected carefully before reuse. Over time, wear and tear, impacts or poor storage conditions can affect performance. Follow this step-by-step inspection checklist before installation:

1. Uprights and Frames

• Check for bending, twisting, dents or corrosion.

• Measure deviations, even slight bending can affect load capacity.

• Inspect welds and joints for cracks or separation.

2. Beams

• Ensure beam connectors are undamaged and fit securely in the upright slots.

• Check for visible deflection or bowing under load.

• Confirm locking pins are present and functional on every beam.

3. Bracing and Fixings

• Examine all horizontal and diagonal bracing for signs of distortion.

• Tighten or replace any loose fixings.

• Ensure baseplates are secure and anchored correctly.

4. Corrosion and Coating

• Look for rust, especially on joints, welds, and bolt holes.

• If surface corrosion is found, ensure it’s treated before installation.

5. Load Notices and Documentation

• Verify that load notices are legible and match the specific beam configuration.

• Request documentation confirming manufacturer, model, and design codes.

• If missing, a competent supplier like AHSL can issue new, compliant load notices after inspection.

Dexion Design Codes and Load Ratings Explained

Dexion racking systems are designed and manufactured in line with strict industry standards, including SEMA design codes and EN 15512 for structural steel racking. These define how load capacities are calculated and verified through testing.

Each beam level has a specific load rating based on:

• Beam length and section type.

• Upright profile and frame configuration.

• Overall bay height and number of beam levels.

Always ensure the load notice reflects the correct maximum weight per beam level and per bay. If uncertain, contact a qualified racking engineer or SEMA Approved Racking Inspector (SARI) for verification.

The Role of Professional Inspections

While regular in-house checks are essential, a professional inspection is required to guarantee ongoing compliance and safety.

SEMA Racking Inspection Guidance

The Storage Equipment Manufacturers’ Association (SEMA) and the Health and Safety Executive (HSE) recommend a three-tier inspection approach:

1. Immediate visual checks by staff for obvious damage.

2. Regular PRRS inspections (Person Responsible for Racking Safety).

3. Annual expert inspections by a SEMA Approved Racking Inspector (SARI).

A SARI inspection provides a detailed written report, classifying any damage using the traffic light system (Green, Amber, Red). Red risks indicate serious issues requiring immediate isolation until repairs are made.

Why Choose Advanced Handling & Storage Ltd for Used Dexion Inspections

At Advanced Handling & Storage Ltd, we combine industry expertise with full accreditation to deliver safe, compliant, and cost-effective second hand Dexion solutions. Every system we supply or inspect undergoes:

• Comprehensive structural checks against SEMA and EN 15512 codes.

• Component testing and refurbishment, replacing damaged parts where needed.

• Installation by SEIRS-qualified engineers to HSG 76 standards.

• Certified inspection reports by experienced SEMA Approved Racking Inspectors.

• Accurate load notices and compliance documentation provided on completion.

Whether you’re purchasing, relocating or maintaining used Dexion systems, AHSL ensures complete safety, compliance and peace of mind.

Frequently Asked Questions

How can I tell if my racking is genuine Dexion?

Look for Dexion’s signature slot pattern, embossed markings, and high-quality finishes. If unsure, a qualified supplier like AHSL can verify authenticity.

Is used Dexion racking still safe?

Yes, provided it’s been professionally inspected, tested and refurbished. Dexion’s engineering quality makes it ideal for reuse when properly maintained.

What if parts of my Dexion system are damaged or missing?

Never mix incompatible components. We can replace damaged or missing parts with genuine Dexion or certified compatible alternatives.

How often should Dexion racking be inspected?

Follow SEMA’s three-tier system: daily checks, regular PRRS inspections, and annual expert inspections by a SARI.

Ensure Safety and Compliance with Professional Dexion Inspections

Identifying and inspecting second hand Dexion racking correctly is crucial for maintaining warehouse safety, compliance, and productivity. With the right expertise and inspection process, your system can perform as reliably as new for years to come.

Contact Advanced Handling & Storage Ltd today to arrange a Dexion inspection or refurbishment assessment. Our accredited engineers and SEMA inspectors will ensure your warehouse remains fully compliant, secure, and ready for efficient operation.