In early 2025, we completed a mezzanine floor installation project for Bibus, based in Crook. As their operations expanded, Bibus needed to make better use of their existing warehouse space. Rather than relocating or expanding the building, the company opted for a mezzanine floor solution to unlock additional floor area, improve accessibility, and create a safer, more efficient working environment.
Bibus faced the challenge of maximising their existing footprint while maintaining safety and efficiency for staff. Their requirements included:
Additional floor area: To support growing operations without investing in new premises.
Safe access between levels: A robust staircase system was essential for daily use.
Compliance and safety features: Handrails, kick plates, and protective measures were needed to ensure staff safety.
We designed and installed a mezzanine floor tailored to Bibus’s operational needs. The completed structure measured 11.25m x 11.40m, giving a total floor area of 128.25m². Key features included:
Utility staircase – A straightforward, durable access point for frequent use.
Part “K” staircase with single landing – Offering safe and efficient access to the mezzanine level.
Hand and knee rail system – Installed along exposed edges for maximum safety and stability.
Galvanised kick plate – Providing additional protection against items being accidentally knocked from the upper level.
This solution gave Bibus the flexibility to increase their usable space while ensuring all safety and compliance requirements were fully met.
Our team worked closely with Bibus to deliver the project with minimal disruption to their ongoing operations. The installation process involved:
Preparing the site and ensuring all floor loadings and safety checks were completed.
Constructing the mezzanine floor frame to precise specifications.
Installing the utility staircase and Part “K” staircase with landing for safe access.
Adding safety features including handrails, knee rails, and galvanised kick plates.
The project was completed on schedule, with our team maintaining regular communication to ensure every detail met the client’s expectations.
The mezzanine floor has provided Bibus with immediate benefits:
Increased floor area: An additional 128.25m² of usable space was created without the need for costly building expansion.
Safe and efficient access: Dual staircases provide flexible movement between levels.
Enhanced safety: Handrails, knee rails, and kick plates ensure compliance and protect staff during daily operations.
Future flexibility: The new floor allows Bibus to adapt to future business growth without major structural changes.
Overall, the mezzanine installation has enabled Bibus to maximise their warehouse capacity, improve safety standards, and create a scalable solution for their expanding operations.
Looking to unlock extra space in your warehouse with a mezzanine floor? Get in touch with us today to discuss your project.
A great job built ahead of schedule, nothing to fault or snag. Pleased all round with Advanced Handling & Storage and so happy to have found them, it made the work much easier.
