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Pallet Racking: Types, Benefits, and Installation Tips

Efficient storage and organisation are crucial for businesses of all sizes, and pallet racking systems play a significant role in achieving these goals. If you are the owner of a warehouse, you’ll want to stay around to find out more!

Whether you are setting up a new warehouse or looking to optimise your existing storage space, understanding the different types of pallet racking, their benefits, and installation tips is essential. 

At Advanced Handling & Storage Ltd we have put together an ultimate guide to storage racking. Let’s delve into the world of racking to help you make informed decisions for your storage needs.

Types of Pallet Racking

Selective Pallet Racking

This is the most common and versatile type of racking system. It allows direct access to each pallet, making it ideal for businesses with a large variety of SKUs. Selective racking is easily adjustable, maximising storage density while providing easy access to individual pallets.

Drive-In and Drive-Through Racking

These systems prioritise storage density by allowing forklifts to drive directly into the racking structure. 

Drive-In racking is ideal for high-density storage, while Drive-Through racking provides access from both ends, making it suitable for FIFO (First-In, First-Out) inventory management.

Push Back Racking

This system offers high-density storage with excellent selectivity. Pallets are loaded from one side and pushed back as subsequent pallets are loaded, allowing for multiple pallets per level. 

Push Back racking is ideal for applications where there are multiple SKUs and a balance between storage density and selectivity is desired.

Pallet Flow Racking

Also known as gravity flow racking, this system uses inclined roller tracks and gravity to move pallets from the loading side to the unloading side. Flow racking is suitable for high-volume storage and FIFO inventory management, ensuring efficient stock rotation.

Benefits of Pallet Racking

Increased Storage Capacity

Storage racking systems optimise vertical space, allowing businesses to maximise their storage capacity. By utilising the height of the warehouse, pallet racking systems provide efficient storage solutions for businesses with limited floor space.

Improved Organisation and Accessibility

Pallet racking facilitates easy organisation and inventory management. With clear labelling and organised stacking, your business can quickly locate and access specific items, reducing picking and retrieval times to enhance overall efficiency and productivity.

Enhanced Safety

Racking systems are designed with safety in mind. They provide stability and structural integrity to ensure the safe storage of heavy loads. 

Additionally, safety features such as load beams, rack guards, and aisle protectors help prevent accidents and protect both personnel and inventory. Discover a range of pallet racking accessories here

Versatility and Flexibility

Pallet racking systems can be customised and adapted to meet changing business needs. They can be easily adjusted, expanded, or reconfigured as the inventory or storage requirements evolve, offering businesses flexibility and adaptability.

Installation Tips for Pallet Racking

Consult a Professional

It is essential to work with an experienced and knowledgeable pallet racking supplier or installer, that’s where we can help at Advanced Handling & Storage Ltd.

We can assess your specific needs, recommend the appropriate racking system, and ensure proper installation according to industry standards and regulations.

Consider Load Capacity

Before installation, take time carefully evaluate the weight and dimensions of the loads you intend to store. This information will help determine the appropriate racking system and configuration to support the loads safely.

Optimise Layout and Aisle Width

Efficient warehouse layout and aisle width are crucial for smooth operations. Consider the size of your forklifts or material handling equipment when determining the width of your aisles because ensuring adequate space for manoeuvrability and safety is essential.

Implement Safety Measures

Safety should be a top priority when installing pallet racking systems. Therefore, we recommend installing proper safety accessories such as rack guards, end protectors, and safety netting to prevent accidents and ensure the integrity of the system.

Regular Inspection and Maintenance

Once your pallet racking system is installed, establish a regular inspection and maintenance schedule. Check for signs of damage, such as bent or damaged beams, and address any issues promptly to maintain a safe and functional storage environment.

We are able to provide a thorough pallet racking inspection service which will be completed by an independent SEMA approved racking inspector. Find out more about safety inspections here.

We serve the whole of the UK with pallet racking and offer nationwide delivery. Therefore, if you are interested in purchasing racking for your business, contact us FREE today for a quote.

Give us a call on 0800 345 7088 to discuss your storage needs, or email [email protected]

With us, support continues after the sale, and we strive to form strong customer relationships, providing you with dedicated advisors you can contact for any advice.

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